What are robotic welding systems?

Robotic welding systems use a programmable robotic arm with a welding torch to join metals with precision and repeatability. 

With Standard Bots Core, you program a cobot with a 1.3m reach on a touchscreen. Point, teach, and run jobs without writing code. The system supports linear, radial, and stitch welds, so you can create routines in minutes, not days. 

For larger assemblies, Thor adds a 2m reach. It handles weldments, frames, and structural parts while running on the same no-code platform as Core.

Robotic welding machine applications

• Sheet metal and light fabrication
• Automotive frames and body panels
• Electronics housings and enclosures
• Consumer goods with repeatable joints
• Construction equipment and heavy parts

These jobs benefit from automated welding cobots because they provide steady travel speed, consistent heat input, and uniform bead quality.

Get 10x more welding done

One operator can safely oversee multiple welding robots at once, achieving up to ten times higher throughput than a single welder’s 40-hour workweek. Each cobot maintains ±0.025 mm repeatability for consistent, high-quality welds every shift. 

Systems ship all-in-one with hardware, software, and dedicated support, so your team can start testing parts and welds on day one. The cobot mounts on existing welding tables and pairs with Miller systems for fast deployments, so you won’t need to change your workspace. 

Challenges in adopting robotic welding machines

The main challenges with traditional welding robots include cost and deployment time. Many require coding skills, bespoke cells, and time-consuming integrations. Standard Bots solves this with ready-to-deploy welding cobots that teach in minutes, start running the same day, and lower your total cost of ownership.

Robotic welding machine price

Standard Bots Core lists at $37,000. Thor starts at $49,500 with a 2m reach for larger weldments. A full welding cell includes the Miller Auto Delta Weld, wire feeder, torch assembly, consumables, and button box. Compared with legacy systems, you spend less up front and deploy faster, which shortens payback.

Key features of robotic welding systems

Miller compatible

Standard Bots Core and Thor pair directly with Miller welding systems for reliable, fast deployments and a proven process window. This compatibility ensures consistent arc quality, easy parameter control, and shorter setup time for every weld routine.

Extended reach

Core’s 1.3m reach handles most assemblies, brackets, and seams with precision. Standard Bots Thor extends this to 2m, giving full coverage for large weldments, structural frames, and multi-joint parts without repositioning or additional tooling.

Simple setup

Deploy on your existing welding tables and connect to single-phase power. With no-code teaching, you can record weld paths, adjust torch angles, and test your first job the same day, no integration delays or external programming needed.

Vertically integrated

Standard Bots designs and assembles all of its robots at its 25,000-square-foot facility in Glen Cove, New York. Every unit includes in-house manufactured circuit boards, motors, and encoders for maximum reliability. Hardware and software ship together for peak performance and ROI without multiple vendor dependencies.

Robotic welding benefits

Multiply your productivity: Welders can oversee multiple cobots to meet demand without adding headcount.

Affordable deployment: Standard Bots Core and Thor welding cobots are faster, stronger, more precise, and significantly more affordable than legacy brands. 

Built-in safety: Automatic collision detection enables safe collaboration and reduces welder burnout and accidents. 

Next steps

If you need high-precision welds and higher throughput, robotic welding solutions offer a practical upgrade for your shop. Pilot on a cart, validate cycle times, and scale to multiple stations without building new cells. Explore related use cases, such as machine tending, palletizing, and pick-and-place, to maximize deployment. 

FAQs

Are robotic welding systems safe?

Yes, robotic welding systems are safe. For instance, Standard Bots welding systems keep operators safe in collaborative setups with collision detection and built-in emergency stops while also reducing exposure to heat, sparks, and fumes.

Can Standard Bots robotic welding systems integrate with existing equipment?

Yes. Standard Bots Core integrates with standard torches, jigs, and power supplies. Thor does the same while supporting larger fixtures and setups, so you can scale without rebuilding the cell.

What can I do to prepare my facility for a welding cobot?

Mark weld stations, confirm power and ventilation, and set safety zones. Do this before delivery to speed up installation and ROI. See our recommended tips for robot implementation. Our expert U.S. support team will guide you through everything, including on-site assistance if needed.

What is the ROI of a Standard Bots robotic welding system?

Each Standard Bots welding system typically achieves positive ROI primarily through labor savings and higher throughput within 12 months, up to 30% faster than legacy competition. You’ll reduce scrap, ease strain on skilled welders, maximize arc on time, and maintain steady output, all of which compound into lower costs, consistent quality, and higher ROI.

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